ITAC Assessment: BD0426
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ITAC Assessment: BD0426
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Assessment Year 2013
Principal Product Hydraulic Liftgates
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 192,197
ft2
Annual Production 5,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $73,234 1,082,304
kWh
Electricity Demand $30,793 6,014
kW-mo/yr
Electricity Fees $2,048 -
Natural Gas $34,249 6,183
MMBtu
LPG $14,625 567
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,709 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,427

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8227: Adjust / maintain fork lift trucks for most efficient operation $12,183 $42,000 $(-2,442.0)
(-36,067)
kWh
- - $14,625
-
MMBtu
- -
02 2.7231: Use radiant heater for spot heating $6,235 $22,050 - - $6,235
-
MMBtu
- - -
03 2.3137: Use power during off-peak periods $14,106 $8,320 - $14,106
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,390 $400 $1,665
24,591
kWh
$725
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,797 $5,872 $1,274
18,812
kWh
$523
-
kW-mo/yr
- - - -
06 2.3132: Recharge batteries on during off-peak demand periods $1,416 $40 - $1,416
-
kW-mo/yr
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,240 $20 $863
12,753
kWh
$377
-
kW-mo/yr
- - - -
08 2.7135: Install occupancy sensors $1,005 $863 $1,005
14,851
kWh
- - - - -
09 2.4133: Use most efficient type of electric motors $815 $2,250 $524
7,746
kWh
$291
-
kW-mo/yr
- - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $269 $280 $158
2,230
kWh
$16
-
kW-mo/yr
- - $40 $55
11 2.4221: Install compressor air intakes in coolest locations $253 $500 $176
2,602
kWh
$77
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $41,709 $82,595 $3,223
47,518
kWh
$17,531
-
kW-mo/yr
$6,235
-
MMBtu
$14,625
-
MMBtu
$40 $55
TOTAL IMPLEMENTED $5,427 $6,292 $3,802
56,156
kWh
$1,625
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs