ITAC Assessment: IA0480
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ITAC Assessment: IA0480
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Assessment Year 2012
Principal Product Iron Casting
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 43,600
ft2
Annual Production 2,600
ton
Production Hrs. Annual 4,368
hrs
Location (State) South Dakota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $46,338 996,550
kWh
Electricity Demand $55,943 3,920
kW-mo/yr
Electricity Fees $7,137 -
Natural Gas $46,933 8,899
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,464 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,981

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,512 $286 $1,913
41,149
kWh
$1,599
-
kW-mo/yr
-
02 2.7111: Reduce illumination to minimum necessary levels $1,387 $5,172 $736
15,808
kWh
$651
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,272 $3,137 $988
21,348
kWh
$1,284
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $2,440 $240 - - $2,440
-
MMBtu
05 2.2437: Recover waste heat from equipment $843 $537 - - $843
-
MMBtu
06 2.2437: Recover waste heat from equipment $5,081 $6,000 - - $5,081
-
MMBtu
07 2.2442: Preheat combustion air with waste heat $717 $200 - - $717
-
MMBtu
08 2.7135: Install occupancy sensors $402 $557 $402
8,661
kWh
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,810 $1,912 $731
15,725
kWh
$1,079
-
kW-mo/yr
-
TOTAL RECOMMENDED $18,464 $18,041 $4,770
102,691
kWh
$4,613
-
kW-mo/yr
$9,081
-
MMBtu
TOTAL IMPLEMENTED $8,981 $10,507 $4,368
94,030
kWh
$4,613
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs