ITAC Assessment: BD0422
ITAC logo
ITAC Assessment: BD0422
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2013
Principal Product Vacuum Furnaces
NAICS 333994: Industrial Process Furnace and Oven Manufacturing
SIC 3567: Industrial Process Furnaces and Ovens
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 132,600
ft2
Annual Production 45
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $134,350 2,302,561
kWh
Electricity Demand $47,823 8,962
kW-mo/yr
Electricity Fees $17,431 -
Natural Gas $49,769 11,294
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,446 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $16,352 $400 - $14,598
-
kW-mo/yr
$1,754 - -
02 2.7231: Use radiant heater for spot heating $11,658 $28,800 - - - $11,658
-
MMBtu
-
03 2.4314: Use synthetic lubricant $4,219 $4,219 $3,301
59,585
kWh
$918
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $2,518 $3,225 $1,233
22,251
kWh
$1,285
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,187 $25 $929
16,700
kWh
$258
-
kW-mo/yr
- - -
06 2.4314: Use synthetic lubricant $633 $300 $495
8,938
kWh
$138
-
kW-mo/yr
- - -
07 2.2437: Recover waste heat from equipment $610 $1,000 - - - $610
-
MMBtu
-
08 2.4221: Install compressor air intakes in coolest locations $530 $500 $415
7,490
kWh
$115
-
kW-mo/yr
- - -
09 3.2123: Convert to high volume low pressure (hvlp) paint guns $17,739 $4,600 - - - - $17,739
TOTAL RECOMMENDED $55,446 $43,069 $6,373
114,964
kWh
$17,312
-
kW-mo/yr
$1,754 $12,268
-
MMBtu
$17,739
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs