Assessment Year | 2013 |
---|---|
Principal Product | Vacuum Furnaces |
NAICS | 333994: Industrial Process Furnace and Oven Manufacturing |
SIC | 3567: Industrial Process Furnaces and Ovens |
Sales Range | $10 M to 50M |
# of Employees | 140 |
Plant Area |
132,600
ft2
|
Annual Production | 45
pieces
|
Production Hrs. Annual | 4,160
hrs
|
Location (State) | Illinois |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $134,350 | 2,302,561 |
kWh
|
$0.058 |
Electricity Demand | $47,823 | 8,962 |
kW-mo/yr
|
$5.34 |
Electricity Fees | $17,431 | - |
|
- |
Natural Gas | $49,769 | 11,294 |
MMBtu
|
$4.41 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $55,446 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | - |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $16,352 | $400 | - |
$14,598
-
kW-mo/yr
|
$1,754 | - | - | |
02 | 2.7231: Use radiant heater for spot heating | $11,658 | $28,800 | - | - | - |
$11,658
-
MMBtu
|
- | |
03 | 2.4314: Use synthetic lubricant | $4,219 | $4,219 |
$3,301
59,585
kWh
|
$918
-
kW-mo/yr
|
- | - | - | |
04 | 2.7135: Install occupancy sensors | $2,518 | $3,225 |
$1,233
22,251
kWh
|
$1,285
-
kW-mo/yr
|
- | - | - | |
05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,187 | $25 |
$929
16,700
kWh
|
$258
-
kW-mo/yr
|
- | - | - | |
06 | 2.4314: Use synthetic lubricant | $633 | $300 |
$495
8,938
kWh
|
$138
-
kW-mo/yr
|
- | - | - | |
07 | 2.2437: Recover waste heat from equipment | $610 | $1,000 | - | - | - |
$610
-
MMBtu
|
- | |
08 | 2.4221: Install compressor air intakes in coolest locations | $530 | $500 |
$415
7,490
kWh
|
$115
-
kW-mo/yr
|
- | - | - | |
09 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $17,739 | $4,600 | - | - | - | - | $17,739 | |
TOTAL RECOMMENDED | $55,446 | $43,069 |
$6,373
114,964
kWh
|
$17,312
-
kW-mo/yr
|
$1,754 |
$12,268
-
MMBtu
|
$17,739 | ||
TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs