ITAC Assessment: BD0420
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ITAC Assessment: BD0420
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Assessment Year 2012
Principal Product Aluminum and Zinc Die Castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 85,000
ft2
Annual Production 4,300,000
lb
Production Hrs. Annual 4,680
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $143,480 2,117,045
kWh
Electricity Demand $82,698 10,025
kW-mo/yr
Electricity Fees $1,984 -
Natural Gas $187,430 35,647
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,117 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1213: Direct warmest air to combustion intake $5,714 $4,000 $(-591.0)
(-8,713)
kWh
$(-289.0)
-
kW-mo/yr
$6,594
-
MMBtu
- -
02 2.7231: Use radiant heater for spot heating $2,245 $3,000 - - $2,245
-
MMBtu
- -
03 2.4221: Install compressor air intakes in coolest locations $1,061 $500 $723
10,666
kWh
$338
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $857 $2,925 $584
8,611
kWh
$273
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $756 $2,100 $461
6,800
kWh
$295
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $746 $20 $515
7,590
kWh
$231
-
kW-mo/yr
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $608 $3,000 $121
1,773
kWh
$487
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $130 $275 $35
505
kWh
$16
-
kW-mo/yr
- $53 $26
TOTAL RECOMMENDED $12,117 $15,820 $1,848
27,233
kWh
$1,351
-
kW-mo/yr
$8,839
-
MMBtu
$53 $26
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs