| Assessment Year | 2012 |
|---|---|
| Principal Product | Steel Wire and Agricultural Fencing |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $100 M to 500M |
| # of Employees | 420 |
| Plant Area |
870,000
ft2
|
| Annual Production | 120,000
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,821,933 | 84,283,144 |
kWh
|
$0.033 |
| Electricity Demand | $1,238 | 154,738 |
kW-mo/yr
|
$0.008 |
| Electricity Fees | $37,434 | - |
|
- |
| Natural Gas | $1,809,657 | 548,727 |
MMBtu
|
$3.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $379,570 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $263,891 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2136: Install / repair insulation on steam lines | $147,427 | $200,000 | - | - |
$147,427
-
MMBtu
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $64,077 | $313,924 |
$64,048
1,911,879
kWh
|
$29
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $60,134 | $105,100 | - | - |
$60,134
-
MMBtu
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $26,689 | $30,000 | - | - |
$26,689
-
MMBtu
|
- | - | |
| 05 | 2.1221: Replace obsolete burners with more efficient ones | $23,015 | $48,000 | - | - |
$23,015
-
MMBtu
|
- | - | |
| 06 | 2.7134: Use photocell controls | $18,400 | $14,100 |
$18,385
548,846
kWh
|
$15
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $5,842 | $6,000 |
$(-20.4)
(-608)
kWh
|
$(0.0)
-
kW-mo/yr
|
$5,862
-
MMBtu
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,441 | $600 |
$5,439
162,359
kWh
|
$2
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7145: Install skylights | $5,048 | $12,215 |
$5,048
150,696
kWh
|
- | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,117 | $20 |
$3,116
93,007
kWh
|
$1
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7135: Install occupancy sensors | $2,653 | $1,200 |
$2,652
79,169
kWh
|
$1
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $2,527 | $500 |
$2,526
75,411
kWh
|
$1
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.2437: Recover waste heat from equipment | $1,210 | $1,500 | - | - |
$1,210
-
MMBtu
|
- | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,121 | $1,225 |
$502
14,980
kWh
|
$0
-
kW-mo/yr
|
- | $259 | $360 | |
| 15 | 4.423: Move product using mechanical means | $12,870 | $20,000 | - | - | - | $12,870 | - | |
| TOTAL RECOMMENDED | $379,570 | $754,384 |
$101,695
3,035,739
kWh
|
$49
-
kW-mo/yr
|
$264,337
-
MMBtu
|
$13,129 | $360 | ||
| TOTAL IMPLEMENTED | $263,891 | $565,284 |
$101,716
3,036,347
kWh
|
$49
-
kW-mo/yr
|
$148,637
-
MMBtu
|
$13,129 | $360 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs