ITAC Assessment: BD0416
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ITAC Assessment: BD0416
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Assessment Year 2012
Principal Product Hammers, axes, prybars
NAICS 332216: Saw Blade and Handtool Manufacturing
SIC 3423: Hand and Edge Tools, Except Machine Tools and Handsaws
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 163,031
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $109,472 3,159,840
kWh
Electricity Demand $110,038 11,518
kW-mo/yr
Natural Gas $242,302 35,928
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,184 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,232 $1,766 $1,457
42,118
kWh
$775
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $15,297 $17,028 $9,801
283,200
kWh
$5,496
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $1,620 $1,000 $786
24,194
kWh
$834
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,257 $700 $736
21,241
kWh
$521
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $689 $10 $403
11,643
kWh
$286
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $950 $1,000 $170
4,376
kWh
$780
-
kW-mo/yr
- -
07 2.7134: Use photocell controls $1,653 $480 $713
20,615
kWh
$940
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $1,981 $975 $1,253
36,215
kWh
$728
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $505 $475 $197
5,659
kWh
$74
-
kW-mo/yr
$98 $136
TOTAL RECOMMENDED $26,184 $23,434 $15,516
449,261
kWh
$10,434
-
kW-mo/yr
$98 $136
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs