ITAC Assessment: BD0415
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ITAC Assessment: BD0415
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Assessment Year 2012
Principal Product Treated railroad ties
NAICS 321114: Wood Preservation
SIC 2491: Wood Preserving
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 250,000
ft2
Annual Production 5,800
thousand feet
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $190,319 3,236,455
kWh
Electricity Demand $46,929 8,086
kW-mo/yr
Electricity Fees $14,642 -
Natural Gas $418,951 61,520
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $162,911 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,208

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1213: Direct warmest air to combustion intake $78,417 $20,000 - - $78,417
-
MMBtu
- -
02 2.1222: Install turbulators $28,818 $1,500 - - $28,818
-
MMBtu
- -
03 2.4133: Use most efficient type of electric motors $24,920 $28,550 $21,116
359,116
kWh
$3,804
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $9,753 $2,000 $8,592
146,122
kWh
$1,161
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $5,606 $19,440 $4,617
78,511
kWh
$989
-
kW-mo/yr
- - -
06 2.7111: Reduce illumination to minimum necessary levels $3,468 $1,965 $3,315
47,304
kWh
- - $4 $149
07 2.4231: Reduce the pressure of compressed air to the minimum required $3,275 $20 $2,885
49,070
kWh
$390
-
kW-mo/yr
- - -
08 2.7135: Install occupancy sensors $3,023 $975 $2,772
47,139
kWh
$251
-
kW-mo/yr
- - -
09 2.7134: Use photocell controls $4,708 $540 $3,781
64,309
kWh
$777
-
kW-mo/yr
- $70 $80
10 2.7142: Utilize higher efficiency lamps and/or ballasts $540 $1,239 $429
7,288
kWh
$111
-
kW-mo/yr
- - -
11 2.2136: Install / repair insulation on steam lines $383 $650 - - $383
-
MMBtu
- -
TOTAL RECOMMENDED $162,911 $76,879 $47,507
798,859
kWh
$7,483
-
kW-mo/yr
$107,618
-
MMBtu
$74 $229
TOTAL IMPLEMENTED $52,208 $53,414 $44,192
751,555
kWh
$7,483
-
kW-mo/yr
$383
-
MMBtu
$70 $80
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs