ITAC Assessment: BD0411
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ITAC Assessment: BD0411
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Assessment Year 2012
Principal Product Remanufactured Beverage Dispensers
NAICS 339999: All Other Miscellaneous Manufacturing
SIC 3999: Manufacturing Industries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 128
Plant Area 170,000
ft2
Annual Production 32,000
pieces
Production Hrs. Annual 2,470
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $38,899 549,498
kWh
Electricity Demand $12,775 1,944
kW-mo/yr
Electricity Fees $2,729 -
Natural Gas $36,944 4,341
MMBtu
LPG $17,363 380
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,777 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings By-product Production Savings
01 2.7135: Install occupancy sensors $5,581 $4,200 $3,697
55,839
kWh
$1,884
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,064 $16,570 $2,743
41,463
kWh
$1,321
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,039 $10 $701
10,595
kWh
$338
-
kW-mo/yr
- -
04 2.3137: Use power during off-peak periods $845 $10 - $845
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $541 $350 $366
5,528
kWh
$175
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $487 $650 $329
4,965
kWh
$158
-
kW-mo/yr
- -
07 3.5212: Regrind, reuse, or sell scrap plastic parts $54,939 $6,500 $(-211.0)
(-3,193)
kWh
- $(-1,650.0) $56,800
08 3.5315: Lease / purchase baler; sell cardboard to recycler $3,915 $5,500 - - - $3,915
09 4.447: Automate payroll system $3,366 $1,500 - - $3,366 -
TOTAL RECOMMENDED $74,777 $35,290 $7,625
115,197
kWh
$4,721
-
kW-mo/yr
$1,716 $60,715
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs