ITAC Assessment: AM0662
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ITAC Assessment: AM0662
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Assessment Year 2014
Principal Product Pails and containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 80,000
ft2
Annual Production 30,660,000
pieces
Production Hrs. Annual 8,294
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $996,936 24,376,800
kWh
Electricity Demand $468,965 49,663
kW-mo/yr
Electricity Fees $18,767 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $184,730 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $160,397

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1131: Repair faulty insulation in furnaces, boilers, etc $72,800 $26,790 $50,730
1,240,340
kWh
$22,070
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $44,492 $23,175 $30,613
748,486
kWh
$13,321
-
kW-mo/yr
- - $(-95.0) $653
03 2.8123: Pay utility bills on time $18,665 - - - $18,665 - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $11,185 $20 $7,766
189,889
kWh
$3,419
-
kW-mo/yr
- - - -
05 3.4155: Meter waste water $10,350 $2,650 - - - $10,350
-
Tgal
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,178 $3,000 $6,398
156,434
kWh
$2,780
-
kW-mo/yr
- - - -
07 2.4314: Use synthetic lubricant $6,010 - $3,214
78,584
kWh
$2,796
-
kW-mo/yr
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,535 $18,000 $4,535
110,937
kWh
- - - - -
09 2.7111: Reduce illumination to minimum necessary levels $3,018 - $2,108
51,539
kWh
$910
-
kW-mo/yr
- - - -
10 2.7211: Clean and maintain refrigerant condensers and towers $2,045 $20 $1,425
34,834
kWh
$620
-
kW-mo/yr
- - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $838 $459 $113
2,756
kWh
$46
-
kW-mo/yr
- - $679 -
12 2.7124: Make a practice of turning off lights when not needed $650 $90 $318
6,500
kWh
$332
-
kW-mo/yr
- - - -
13 2.7135: Install occupancy sensors $544 $980 $544
13,274
kWh
- - - - -
14 2.4111: Utilize energy-efficient belts and other improved mechanisms $420 - $250
6,185
kWh
$170
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $184,730 $75,184 $108,014
2,639,758
kWh
$46,464
-
kW-mo/yr
$18,665 $10,350
-
Tgal
$584 $653
TOTAL IMPLEMENTED $160,397 $54,534 $97,907
2,392,513
kWh
$42,588
-
kW-mo/yr
$18,665 - $584 $653
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs