| Assessment Year | 2012 |
|---|---|
| Principal Product | Residential electrical enclosures |
| NAICS | 335314: Relay and Industrial Control Manufacturing |
| SIC | 3625: Relays and Industrial Controls |
| Sales Range | $100 M to 500M |
| # of Employees | 472 |
| Plant Area |
386,000
ft2
|
| Annual Production | 3,296,651
pieces
|
| Production Hrs. Annual | 5,355
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $521,290 | 10,611,220 |
kWh
|
$0.049 |
| Electricity Demand | $26,627 | 23,713 |
kW-mo/yr
|
$1.12 |
| Electricity Fees | $58,780 | - |
|
- |
| Natural Gas | $464,792 | 98,111 |
MMBtu
|
$4.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $43,077 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $14,500 | $5,500 | - | - |
$14,500
-
MMBtu
|
|
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $11,850 | $20 |
$11,278
229,703
kWh
|
$572
-
kW-mo/yr
|
- | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $821 | $10,000 |
$(-143.0)
(-2,920)
kWh
|
$(-7.0)
-
kW-mo/yr
|
$971
-
MMBtu
|
|
| 04 | 2.7134: Use photocell controls | $4,755 | $4,050 |
$4,352
88,641
kWh
|
$403
-
kW-mo/yr
|
- | |
| 05 | 2.4314: Use synthetic lubricant | $3,095 | $1,000 |
$2,942
59,922
kWh
|
$153
-
kW-mo/yr
|
- | |
| 06 | 2.4133: Use most efficient type of electric motors | $2,832 | $4,900 |
$2,694
54,868
kWh
|
$138
-
kW-mo/yr
|
- | |
| 07 | 2.7135: Install occupancy sensors | $2,094 | $2,025 |
$1,851
37,704
kWh
|
$243
-
kW-mo/yr
|
- | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $1,907 | $500 |
$1,814
36,952
kWh
|
$93
-
kW-mo/yr
|
- | |
| 09 | 2.1123: Install automatic stack damper | $1,223 | $1,750 | - | - |
$1,223
-
MMBtu
|
|
| TOTAL RECOMMENDED | $43,077 | $29,745 |
$24,788
504,870
kWh
|
$1,595
-
kW-mo/yr
|
$16,694
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs