ITAC Assessment: BD0408
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ITAC Assessment: BD0408
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Assessment Year 2012
Principal Product Fuel and hydraulic spin-on filters
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 103
Plant Area 61,500
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 2,704
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $108,113 1,646,525
kWh
Electricity Demand $36,344 6,999
kW-mo/yr
Electricity Fees $8,966 -
Natural Gas $54,938 7,550
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,001 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,688

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $23,702 $57,000 $27,366
416,520
kWh
$9,977
-
kW-mo/yr
$(-13,641.0)
-
MMBtu
-
02 2.4221: Install compressor air intakes in coolest locations $15,937 $1,500 $11,679
177,764
kWh
$4,258
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $4,611 $50 $3,445
52,433
kWh
$1,166
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $1,622 $4,000 - - $1,622
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $154 $20 $124
1,331
kWh
$30
-
kW-mo/yr
- -
06 3.5311: Recover and reuse waste material $975 $400 - - - $975
TOTAL RECOMMENDED $47,001 $62,970 $42,614
648,048
kWh
$15,431
-
kW-mo/yr
$(-12,019.0)
-
MMBtu
$975
TOTAL IMPLEMENTED $18,688 $5,920 $11,803
179,095
kWh
$4,288
-
kW-mo/yr
$1,622
-
MMBtu
$975
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs