ITAC Assessment: BD0399
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ITAC Assessment: BD0399
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Assessment Year 2011
Principal Product Heavy-gauge metal tanks
NAICS 332420: Metal Tank (Heavy Gauge) Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $500
k
to 1
M
# of Employees 283
Plant Area 237,088
ft2
Annual Production 170,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $365,720 7,902,422
kWh
Electricity Demand $77,902 51,850
kW-mo/yr
Electricity Fees $51,250 -
Natural Gas $324,242 59,322
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,862 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,417

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2414: Use waste heat from hot flue gases to preheat $8,451 $55,000 - - $8,451
-
MMBtu
- -
02 2.4221: Install compressor air intakes in coolest locations $18,396 $2,000 $17,397
266,410
kWh
$999
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,514 $31,299 $16,408
354,409
kWh
$1,092
-
kW-mo/yr
- $4 $10
04 2.4231: Reduce the pressure of compressed air to the minimum required $6,480 $20 $5,958
128,159
kWh
$522
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $6,021 $8,100 $5,757
124,349
kWh
$264
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $56,862 $96,419 $45,520
873,327
kWh
$2,877
-
kW-mo/yr
$8,451
-
MMBtu
$4 $10
TOTAL IMPLEMENTED $24,417 $10,100 $23,154
390,759
kWh
$1,263
-
kW-mo/yr
- - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs