ITAC Assessment: BD0397
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ITAC Assessment: BD0397
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Assessment Year 2011
Principal Product Table Syrup
NAICS 311999: All Other Miscellaneous Food Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 95
Plant Area 250,000
ft2
Annual Production 7,000,000
units
Production Hrs. Annual 5,250
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $184,015 3,699,000
kWh
Electricity Demand $46,656 8,971
kW-mo/yr
Electricity Fees $22,323 -
Natural Gas $206,723 27,963
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,853 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2444: Use hot process fluids to preheat incoming process fluids $23,085 $6,000 $(-260.0)
(-5,222)
kWh
- $23,345
-
MMBtu
02 2.1221: Replace obsolete burners with more efficient ones $15,024 $14,500 - - $15,024
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $7,550 $6,000 $(-155.0)
(-3,120)
kWh
- $7,705
-
MMBtu
04 2.7135: Install occupancy sensors $6,237 $4,440 $5,280
106,233
kWh
$957
-
kW-mo/yr
-
05 2.4221: Install compressor air intakes in coolest locations $4,796 $765 $3,993
80,334
kWh
$803
-
kW-mo/yr
-
06 2.1222: Install turbulators $4,508 $1,500 - - $4,508
-
MMBtu
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,439 $650 $2,011
33,471
kWh
$428
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $1,214 $5,820 $880
17,698
kWh
$334
-
kW-mo/yr
-
TOTAL RECOMMENDED $64,853 $39,675 $11,749
229,394
kWh
$2,522
-
kW-mo/yr
$50,582
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs