ITAC Assessment: BD0391
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ITAC Assessment: BD0391
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Assessment Year 2011
Principal Product Corrugated Boxes
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 185,000
ft2
Annual Production 600,000
thousand feet
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $205,178 2,694,602
kWh
Electricity Demand $17,117 7,372
kW-mo/yr
Electricity Fees $18,359 -
Natural Gas $139,097 18,296
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,490 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,169

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1221: Replace obsolete burners with more efficient ones $29,184 $2,500 - - $29,184
-
MMBtu
02 2.2443: Re-use or recycle hot or cold process exhaust air $15,276 $7,000 - - $15,276
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $9,439 $7,923 $8,649
114,861
kWh
$790
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $5,808 $11,500 $5,334
70,831
kWh
$474
-
kW-mo/yr
-
05 2.4221: Install compressor air intakes in coolest locations $4,045 $1,500 $3,715
49,343
kWh
$330
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $738 $1,000 $678
9,000
kWh
$60
-
kW-mo/yr
-
TOTAL RECOMMENDED $64,490 $31,423 $18,376
244,035
kWh
$1,654
-
kW-mo/yr
$44,460
-
MMBtu
TOTAL IMPLEMENTED $45,169 $22,923 $14,661
194,692
kWh
$1,324
-
kW-mo/yr
$29,184
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs