ITAC Assessment: BD0390
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ITAC Assessment: BD0390
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Assessment Year 2011
Principal Product Automotive Seating
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2531: Public Building and Related Furniture
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 97,185
ft2
Annual Production 20,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $60,694 798,369
kWh
Electricity Demand $7,494 3,074
kW-mo/yr
Electricity Fees $11,494 -
Natural Gas $17,425 2,890
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $13,347 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,749

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $8,012 $21,240 $6,760
88,947
kWh
$1,252
-
kW-mo/yr
- - -
02 2.1222: Install turbulators $2,436 $2,500 - - $2,436
-
MMBtu
- -
03 2.2414: Use waste heat from hot flue gases to preheat $1,595 $4,000 $(-122.0)
(-1,600)
kWh
- $1,717
-
MMBtu
- -
04 2.4314: Use synthetic lubricant $453 $300 $382
5,028
kWh
$71
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $272 $500 $248
3,267
kWh
$24
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $434 $237 $304
3,995
kWh
$13
-
kW-mo/yr
- $57 $60
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $145 $510 $118
1,560
kWh
$27
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $13,347 $29,287 $7,690
101,197
kWh
$1,387
-
kW-mo/yr
$4,153
-
MMBtu
$57 $60
TOTAL IMPLEMENTED $12,749 $28,477 $7,190
94,609
kWh
$1,289
-
kW-mo/yr
$4,153
-
MMBtu
$57 $60
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs