ITAC Assessment: BD0389
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ITAC Assessment: BD0389
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Assessment Year 2011
Principal Product Machined parts
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 250,000
ft2
Annual Production 0
units
Production Hrs. Annual 5,688
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $266,107 4,058,903
kWh
Electricity Demand $39,779 26,835
kW-mo/yr
Electricity Fees $16,951 -
Natural Gas $118,452 15,346
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,087 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $4,894 $4,000 - - $4,894
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,353 $7,540 $3,221
49,679
kWh
$132
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $2,183 $900 $2,083
32,147
kWh
$100
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,941 $1,300 $1,864
28,759
kWh
$77
-
kW-mo/yr
- - -
05 2.7231: Use radiant heater for spot heating $1,546 $2,400 - - $1,546
-
MMBtu
- -
06 2.4221: Install compressor air intakes in coolest locations $593 $1,500 $555
8,572
kWh
$38
-
kW-mo/yr
- - -
07 3.5316: Contract a wood pallet recycling company $46,647 $384 - - - - $46,647
08 4.446: Automate finishing process $39,930 $50,000 - - - $39,930 -
TOTAL RECOMMENDED $101,087 $68,024 $7,723
119,157
kWh
$347
-
kW-mo/yr
$6,440
-
MMBtu
$39,930 $46,647
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs