ITAC Assessment: BD0385
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ITAC Assessment: BD0385
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Assessment Year 2011
Principal Product Case cabinets, component wood products
NAICS 337110: Wood Kitchen Cabinet and Countertop Manufacturing
SIC 2499: Wood Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 400,000
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 4,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $553,844 9,197,860
kWh
Electricity Demand $84,978 24,498
kW-mo/yr
Electricity Fees $34,037 -
Natural Gas $135,532 18,464
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $191,857 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $172,874

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $118,574 $45,000 $98,013
1,628,119
kWh
$20,561
-
kW-mo/yr
- - -
02 2.1221: Replace obsolete burners with more efficient ones $22,473 $10,000 - - $22,473
-
MMBtu
- -
03 2.7447: Install vinyl strip / high speed / air curtain doors $15,367 $15,000 - - $15,367
-
MMBtu
- -
04 2.7231: Use radiant heater for spot heating $13,838 $10,500 - - $13,838
-
MMBtu
- -
05 2.4133: Use most efficient type of electric motors $7,342 $9,000 $6,932
115,163
kWh
$410
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,623 $50 $4,161
69,127
kWh
$462
-
kW-mo/yr
- - -
07 2.7135: Install occupancy sensors $4,412 $1,800 $3,202
53,184
kWh
$1,210
-
kW-mo/yr
- - -
08 2.7134: Use photocell controls $2,458 $3,750 $2,123
35,259
kWh
$335
-
kW-mo/yr
- - -
09 2.7145: Install skylights $1,481 $2,500 $1,196
19,872
kWh
$285
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $767 $3,445 $610
10,144
kWh
$146
-
kW-mo/yr
- $6 $5
11 2.7142: Utilize higher efficiency lamps and/or ballasts $522 $349 $250
4,149
kWh
$38
-
kW-mo/yr
- $115 $119
TOTAL RECOMMENDED $191,857 $101,394 $116,487
1,935,017
kWh
$23,447
-
kW-mo/yr
$51,678
-
MMBtu
$121 $124
TOTAL IMPLEMENTED $172,874 $90,495 $112,076
1,861,741
kWh
$22,947
-
kW-mo/yr
$37,840
-
MMBtu
$6 $5
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs