ITAC Assessment: BD0384
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ITAC Assessment: BD0384
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Assessment Year 2011
Principal Product Sewer cleaners
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3713: Truck and Bus Bodies
Sales Range $100
M
to 500
M
# of Employees 427
Plant Area 250,000
ft2
Annual Production 606
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $206,150 4,741,888
kWh
Electricity Demand $67,828 11,869
kW-mo/yr
Electricity Fees $115,727 -
Natural Gas $292,103 44,348
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,857 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $89,054

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7231: Use radiant heater for spot heating $50,720 $73,600 - - $50,720
-
MMBtu
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $32,663 $45,984 $24,198
574,779
kWh
$8,465
-
kW-mo/yr
- - - - -
03 2.1221: Replace obsolete burners with more efficient ones $13,232 $3,000 - - $13,232
-
MMBtu
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $8,079 $1,400 $5,944
141,180
kWh
$1,550
-
kW-mo/yr
- - $52 - $533
05 2.4221: Install compressor air intakes in coolest locations $2,049 $5,100 $1,473
34,977
kWh
$576
-
kW-mo/yr
- - - - -
06 2.4133: Use most efficient type of electric motors $1,941 $2,000 $1,538
36,544
kWh
$403
-
kW-mo/yr
- - - - -
07 2.7135: Install occupancy sensors $1,067 $1,067 $590
14,019
kWh
$477
-
kW-mo/yr
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $614 $525 $266
6,325
kWh
$49
-
kW-mo/yr
- - $147 - $152
09 3.3131: Use evaporation to concentrate material $949 $705 $(-26.0)
(-399)
kWh
- - $1,975
-
gal
- $(-1,000.0) -
10 4.454: Modify startup/shutdown times $543 $20 - $543
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $111,857 $133,401 $33,983
807,425
kWh
$12,063
-
kW-mo/yr
$63,952
-
MMBtu
$1,975
-
gal
$199 $(-1,000.0) $685
TOTAL IMPLEMENTED $89,054 $128,276 $28,065
666,644
kWh
$9,970
-
kW-mo/yr
$50,720
-
MMBtu
- $147 - $152
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs