ITAC Assessment: BD0374
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ITAC Assessment: BD0374
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Assessment Year 2010
Principal Product Welded and formed tube assemblies
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 350
Plant Area 217,000
ft2
Annual Production 36,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $265,005 6,145,136
kWh
Electricity Demand $43,390 14,297
kW-mo/yr
Electricity Fees $40,204 -
Natural Gas $169,750 23,599
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,220 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,126

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,008 $3,000 $20,987
486,946
kWh
$2,021
-
kW-mo/yr
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $15,840 $11,833 $14,393
333,947
kWh
$1,391
-
kW-mo/yr
- - $16 $40 -
03 2.7231: Use radiant heater for spot heating $15,507 $18,616 $231
5,371
kWh
$85
-
kW-mo/yr
$15,191
-
MMBtu
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $10,533 $35 $9,619
223,168
kWh
$914
-
kW-mo/yr
- - - - -
05 2.7135: Install occupancy sensors $6,673 $1,360 $6,113
141,830
kWh
$560
-
kW-mo/yr
- - - - -
06 2.2437: Recover waste heat from equipment $3,878 $3,500 - - $3,878
-
MMBtu
- - - -
07 2.1133: Adjust burners for efficient operation $1,855 $10,000 - - $1,855
-
MMBtu
- - - -
08 2.7111: Reduce illumination to minimum necessary levels $1,128 $62 $1,029
23,883
kWh
$99
-
kW-mo/yr
- - - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $678 $875 $330
7,656
kWh
$32
-
kW-mo/yr
- - $132 $184 -
10 2.4221: Install compressor air intakes in coolest locations $440 $1,000 $401
9,312
kWh
$39
-
kW-mo/yr
- - - - -
11 3.4151: Minimize water usage $31,680 $1,800 - - - $20,564
-
Tgal
- - $11,116
-
Tgal
TOTAL RECOMMENDED $111,220 $52,081 $53,103
1,232,113
kWh
$5,141
-
kW-mo/yr
$20,924
-
MMBtu
$20,564
-
Tgal
$148 $224 $11,116
-
Tgal
TOTAL IMPLEMENTED $24,126 $4,875 $21,718
503,914
kWh
$2,092
-
kW-mo/yr
- - $132 $184 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs