| Assessment Year | 2010 |
|---|---|
| Principal Product | Welded and formed tube assemblies |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 350 |
| Plant Area |
217,000
ft2
|
| Annual Production | 36,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $265,005 | 6,145,136 |
kWh
|
$0.043 |
| Electricity Demand | $43,390 | 14,297 |
kW-mo/yr
|
$3.03 |
| Electricity Fees | $40,204 | - |
|
- |
| Natural Gas | $169,750 | 23,599 |
MMBtu
|
$7.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $111,220 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,126 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $23,008 | $3,000 |
$20,987
486,946
kWh
|
$2,021
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,840 | $11,833 |
$14,393
333,947
kWh
|
$1,391
-
kW-mo/yr
|
- | - | $16 | $40 | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $15,507 | $18,616 |
$231
5,371
kWh
|
$85
-
kW-mo/yr
|
$15,191
-
MMBtu
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $10,533 | $35 |
$9,619
223,168
kWh
|
$914
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $6,673 | $1,360 |
$6,113
141,830
kWh
|
$560
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $3,878 | $3,500 | - | - |
$3,878
-
MMBtu
|
- | - | - | - | |
| 07 | 2.1133: Adjust burners for efficient operation | $1,855 | $10,000 | - | - |
$1,855
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $1,128 | $62 |
$1,029
23,883
kWh
|
$99
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $678 | $875 |
$330
7,656
kWh
|
$32
-
kW-mo/yr
|
- | - | $132 | $184 | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $440 | $1,000 |
$401
9,312
kWh
|
$39
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 3.4151: Minimize water usage | $31,680 | $1,800 | - | - | - |
$20,564
-
Tgal
|
- | - |
$11,116
-
Tgal
|
|
| TOTAL RECOMMENDED | $111,220 | $52,081 |
$53,103
1,232,113
kWh
|
$5,141
-
kW-mo/yr
|
$20,924
-
MMBtu
|
$20,564
-
Tgal
|
$148 | $224 |
$11,116
-
Tgal
|
||
| TOTAL IMPLEMENTED | $24,126 | $4,875 |
$21,718
503,914
kWh
|
$2,092
-
kW-mo/yr
|
- | - | $132 | $184 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs