ITAC Assessment: BD0372
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ITAC Assessment: BD0372
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Assessment Year 2010
Principal Product Bicycle and Football Helmets
NAICS 339920: Sporting and Athletic Goods Manufacturing
SIC 3949: Sporting and Athletic Goods, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 314,000
ft2
Annual Production 1,875,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $134,315 1,820,360
kWh
Electricity Demand $12,316 4,398
kW-mo/yr
Electricity Fees $37,274 -
Natural Gas $110,515 11,197
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,363 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,914

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (haz) Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $31,215 $108,017 $28,492
386,064
kWh
$2,723
-
kW-mo/yr
- - -
02 2.7135: Install occupancy sensors $7,103 $5,475 $5,691
77,115
kWh
$1,412
-
kW-mo/yr
- - -
03 2.7122: Disconnect ballasts $1,532 $490 $1,304
17,675
kWh
$228
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,030 $800 $639
8,655
kWh
$33
-
kW-mo/yr
$358 - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $7,363 $4,400 $5,109
69,224
kWh
$1,899
-
kW-mo/yr
$355 - -
06 2.4226: Use / purchase optimum sized compressor $1,914 $5,000 $661
8,952
kWh
$1,253
-
kW-mo/yr
- - -
07 3.2123: Convert to high volume low pressure (hvlp) paint guns $55,206 $9,400 - - - $53,141
-
gal
$2,065
TOTAL RECOMMENDED $105,363 $133,582 $41,896
567,685
kWh
$7,548
-
kW-mo/yr
$713 $53,141
-
gal
$2,065
TOTAL IMPLEMENTED $1,914 $5,000 $661
8,952
kWh
$1,253
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs