ITAC Assessment: BD0371
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ITAC Assessment: BD0371
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Assessment Year 2010
Principal Product Steel Prodcuts
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $1
M
to 5
M
# of Employees 69
Plant Area 200,000
ft2
Annual Production 52,362,675
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $117,713 1,757,434
kWh
Electricity Demand $39,784 7,428
kW-mo/yr
Electricity Fees $10,605 -
Natural Gas $35,679 3,778
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $57,060 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,334

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7231: Use radiant heater for spot heating $18,738 $7,700 $88
1,327
kWh
$69
-
kW-mo/yr
$18,581
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $17,099 $59,000 $15,012
226,418
kWh
$2,332
-
kW-mo/yr
- $246 $(-491.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,855 $4,900 $5,160
77,828
kWh
$818
-
kW-mo/yr
- $122 $(-245.0)
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,181 $10 $4,201
63,371
kWh
$980
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $5,027 $10,100 $4,076
61,476
kWh
$951
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,199 $8,511 $1,783
26,888
kWh
$416
-
kW-mo/yr
- - -
07 2.4314: Use synthetic lubricant $1,752 $900 $1,420
21,413
kWh
$332
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $826 $1,200 $670
10,100
kWh
$156
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $383 $300 $221
3,329
kWh
$24
-
kW-mo/yr
- $58 $80
TOTAL RECOMMENDED $57,060 $92,621 $32,631
492,150
kWh
$6,078
-
kW-mo/yr
$18,581
-
MMBtu
$426 $(-656.0)
TOTAL IMPLEMENTED $30,334 $72,421 $26,156
394,505
kWh
$4,546
-
kW-mo/yr
- $368 $(-736.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs