| Assessment Year | 2010 |
|---|---|
| Principal Product | Fabricated Parts for Heavy Equipments |
| NAICS | 332313: Plate Work Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $5 M to 10M |
| # of Employees | 90 |
| Plant Area |
180,000
ft2
|
| Annual Production | 10,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $120,505 | 1,507,265 |
kWh
|
$0.080 |
| Electricity Demand | $18,314 | 7,218 |
kW-mo/yr
|
$2.54 |
| Electricity Fees | $17,925 | - |
|
- |
| Natural Gas | $185,346 | 18,498 |
MMBtu
|
$10.02 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $115,202 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $39,238 | $55,259 |
$38,053
476,254
kWh
|
$1,185
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7135: Install occupancy sensors | $28,395 | $14,100 |
$25,758
322,379
kWh
|
$2,637
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7122: Disconnect ballasts | $4,206 | $205 |
$3,950
49,450
kWh
|
$256
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $567 | $400 |
$373
4,660
kWh
|
$16
-
kW-mo/yr
|
$178 | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $371 | $1,000 |
$355
4,562
kWh
|
$16
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $590 | $730 |
$556
6,954
kWh
|
$34
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7231: Use radiant heater for spot heating | $8,016 | $6,890 | - | - | - |
$8,016
-
MMBtu
|
- | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $12,703 | $2,500 | - | - | - |
$12,703
-
MMBtu
|
- | |
| 09 | 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses | $386 | $1,898 | - | - | - |
$386
-
MMBtu
|
- | |
| 10 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $20,730 | $17,200 | - | - | - | - |
$20,730
-
gal
|
|
| TOTAL RECOMMENDED | $115,202 | $100,182 |
$69,045
864,259
kWh
|
$4,144
-
kW-mo/yr
|
$178 |
$21,105
-
MMBtu
|
$20,730
-
gal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs