ITAC Assessment: LL0230
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ITAC Assessment: LL0230
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Assessment Year 2005
Principal Product Pipe coating
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 35
Plant Area 50,000
ft2
Annual Production 70,000
pieces
Production Hrs. Annual 4,992
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $101,948 1,309,680
kWh
Electricity Demand $1,818 3,307
kW-mo/yr
Electricity Fees $14,474 -
Natural Gas $400,309 52,098
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,532 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,903

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $25,864 - $24,917
345,637
kWh
$947 - - - -
02 2.8123: Pay utility bills on time $22,903 - - $22,903 - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,048 - $18,351
254,556
kWh
$697 - - - -
04 2.7134: Use photocell controls $11,584 - $11,160
154,804
kWh
$424 - - - -
05 2.4239: Eliminate or reduce compressed air usage $8,309 - $8,005
111,035
kWh
$304 - - - -
06 2.2511: Insulate bare equipment $2,419 - - - $2,419
-
MMBtu
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,105 - $480
6,658
kWh
$18 - - $607 -
08 3.5313: Increase amount of waste recovered for resale $9,000 - - - - $9,000
-
lb
- -
09 4.611: Begin a practice of predictive / preventative maintenance $15,300 - - - - - $12,800 $2,500
TOTAL RECOMMENDED $115,532 - $62,913
872,690
kWh
$25,293 $2,419
-
MMBtu
$9,000
-
lb
$13,407 $2,500
TOTAL IMPLEMENTED $22,903 - - $22,903 - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs