ITAC Assessment: BD0365
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ITAC Assessment: BD0365
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Assessment Year 2009
Principal Product Motorcyle and Automotive Part
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 40,000
ft2
Annual Production 576,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $230,075 3,243,267
kWh
Electricity Demand $66,249 7,497
kW-mo/yr
Electricity Fees $7,748 -
Natural Gas $309,080 31,310
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $254,336 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $12,534 $5,810 $9,778
184,493
kWh
$2,421
-
kW-mo/yr
- - $313 - $22
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,135 $19,446 $5,588
105,440
kWh
$1,547
-
kW-mo/yr
- - - - -
03 2.7135: Install occupancy sensors $6,817 $3,450 $3,791
71,533
kWh
$3,026
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $284 $250 $141
2,663
kWh
$33
-
kW-mo/yr
- - $46 - $64
05 2.4221: Install compressor air intakes in coolest locations $424 $500 $340
6,419
kWh
- $84 - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,907 - $1,529
28,851
kWh
$378
-
kW-mo/yr
- - - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,480 $300 $15,102
284,948
kWh
$378
-
kW-mo/yr
- - - - -
08 2.4133: Use most efficient type of electric motors $17,476 $21,600 $11,426
215,579
kWh
$6,050
-
kW-mo/yr
- - - - -
09 2.2511: Insulate bare equipment $1,229 $392 $1,229
23,184
kWh
- - - - - -
10 2.1116: Improve combustion control capability $33,921 $3,500 - - - $33,921
-
MMBtu
- - -
11 2.1221: Replace obsolete burners with more efficient ones $74,498 $10,000 - - - $74,498
-
MMBtu
- - -
12 2.1222: Install turbulators $49,164 $2,500 - - - $49,164
-
MMBtu
- - -
13 2.7231: Use radiant heater for spot heating $23,508 $5,200 $9,880
186,425
kWh
$2,812
-
kW-mo/yr
- $10,816
-
MMBtu
- - -
14 4.821: Pay bills on time to avoid late fees $9,959 - - - - - - $9,959 -
TOTAL RECOMMENDED $254,336 $72,948 $58,804
1,109,535
kWh
$16,645
-
kW-mo/yr
$84 $168,399
-
MMBtu
$359 $9,959 $86
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs