| Assessment Year | 2009 |
|---|---|
| Principal Product | Aerosol Dip Tubes |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3082: Unsupported Plastics Profile Shapes |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
62,000
ft2
|
| Annual Production | 12,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $210,026 | 2,940,118 |
kWh
|
$0.071 |
| Electricity Demand | $39,182 | 17,592 |
kW-mo/yr
|
$2.23 |
| Electricity Fees | $14,316 | - |
|
- |
| Natural Gas | $14,681 | 1,345 |
MMBtu
|
$10.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $44,378 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,338 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,931 | $36,000 |
$11,559
172,071
kWh
|
$420
-
kW-mo/yr
|
- | $952 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $398 | $325 |
$247
3,662
kWh
|
$11
-
kW-mo/yr
|
- | $140 | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $701 | $100 |
$659
9,776
kWh
|
$42
-
kW-mo/yr
|
- | - | |
| 04 | 2.4314: Use synthetic lubricant | $1,202 | $300 |
$1,130
16,758
kWh
|
$72
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,945 | $2,900 |
$1,828
27,121
kWh
|
$117
-
kW-mo/yr
|
- | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $1,913 | $3,300 |
$1,809
26,835
kWh
|
$104
-
kW-mo/yr
|
- | - | |
| 07 | 2.2691: Shut off cooling if cold outside air will cool process | $7,156 | $60,000 |
$6,766
100,386
kWh
|
$390
-
kW-mo/yr
|
- | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $200 | - | - |
$200
-
kW-mo/yr
|
- | - | |
| 09 | 2.3137: Use power during off-peak periods | $15,684 | $2,000 |
$14,211
210,834
kWh
|
$1,473
-
kW-mo/yr
|
- | - | |
| 10 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $2,248 | $520 | - | - |
$2,248
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $44,378 | $105,445 |
$38,209
567,443
kWh
|
$2,829
-
kW-mo/yr
|
$2,248
-
MMBtu
|
$1,092 | ||
| TOTAL IMPLEMENTED | $21,338 | $43,445 |
$17,232
256,223
kWh
|
$766
-
kW-mo/yr
|
$2,248
-
MMBtu
|
$1,092 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs