ITAC Assessment: BD0360
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ITAC Assessment: BD0360
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Assessment Year 2009
Principal Product Plastic Automotive Parts
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 52,000
ft2
Annual Production 9,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $285,192 4,543,814
kWh
Electricity Demand $56,346 13,828
kW-mo/yr
Electricity Fees $30,908 -
Natural Gas $2,215 94
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,644 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,170

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $9,208 $20,180 $5,833
92,874
kWh
$3,375
-
kW-mo/yr
02 2.7135: Install occupancy sensors $1,709 $525 $1,516
24,144
kWh
$193
-
kW-mo/yr
03 2.4221: Install compressor air intakes in coolest locations $1,222 $1,000 $1,093
17,409
kWh
$129
-
kW-mo/yr
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,394 - $4,824
76,808
kWh
$570
-
kW-mo/yr
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $25,740 $2,700 $23,019
366,538
kWh
$2,721
-
kW-mo/yr
06 2.4133: Use most efficient type of electric motors $2,217 $4,200 $1,915
30,491
kWh
$302
-
kW-mo/yr
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,624 $2,500 $1,453
19,163
kWh
$171
-
kW-mo/yr
08 4.454: Modify startup/shutdown times $31,490 $2,000 $24,097
383,719
kWh
$7,393
-
kW-mo/yr
09 2.2511: Insulate bare equipment $2,040 $740 $1,871
22,832
kWh
$169
-
kW-mo/yr
TOTAL RECOMMENDED $80,644 $33,845 $65,621
1,033,978
kWh
$15,023
-
kW-mo/yr
TOTAL IMPLEMENTED $36,170 $23,880 $29,945
476,821
kWh
$6,225
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs