| Assessment Year | 2009 |
|---|---|
| Principal Product | Oil and water based wppd finishing products |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $100 M to 500M |
| # of Employees | 186 |
| Plant Area |
302,000
ft2
|
| Annual Production | 12,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $230,257 | 4,747,500 |
kWh
|
$0.049 |
| Electricity Demand | $104,132 | 9,917 |
kW-mo/yr
|
$10.50 |
| Electricity Fees | $882 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $156,593 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,477 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $7,879 | $1,450 |
$4,225
87,121
kWh
|
$3,654
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,596 | $1,225 |
$743
15,312
kWh
|
$220
-
kW-mo/yr
|
- | $633 | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $17,260 | $660 |
$12,521
136,580
kWh
|
$4,739
-
kW-mo/yr
|
- | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $2,366 | $800 |
$1,568
32,329
kWh
|
$798
-
kW-mo/yr
|
- | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $12,430 | - |
$8,039
165,750
kWh
|
$4,391
-
kW-mo/yr
|
- | - | |
| 06 | 2.2437: Recover waste heat from equipment | $26,170 | $2,000 | - | - |
$26,170
-
MMBtu
|
- | |
| 07 | 2.1221: Replace obsolete burners with more efficient ones | $2,175 | $3,000 | - | - |
$2,175
-
MMBtu
|
- | |
| 08 | 2.7231: Use radiant heater for spot heating | $48,695 | $18,550 | - | - |
$48,695
-
MMBtu
|
- | |
| 09 | 4.454: Modify startup/shutdown times | $30,076 | - |
$15,334
316,160
kWh
|
$14,742
-
kW-mo/yr
|
- | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $7,946 | $8,340 |
$5,771
118,483
kWh
|
$2,175
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $156,593 | $36,025 |
$48,201
871,735
kWh
|
$30,719
-
kW-mo/yr
|
$77,040
-
MMBtu
|
$633 | ||
| TOTAL IMPLEMENTED | $49,477 | $12,475 |
$32,867
555,575
kWh
|
$15,977
-
kW-mo/yr
|
- | $633 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs