ITAC Assessment: BD0358
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ITAC Assessment: BD0358
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Assessment Year 2009
Principal Product Die Cut Lidding
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $50
M
to 100
M
# of Employees 122
Plant Area 86,000
ft2
Annual Production 4,000,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $278,710 3,925,008
kWh
Electricity Demand $44,591 20,955
kW-mo/yr
Electricity Fees $14,663 -
Natural Gas $199,101 16,847
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $458,177 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $359,522

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7111: Reduce illumination to minimum necessary levels $4,893 $241 $3,871
51,868
kWh
$208
-
kW-mo/yr
- $513 $301
02 2.7142: Utilize higher efficiency lamps and/or ballasts $565 $491 $375
5,326
kWh
$16
-
kW-mo/yr
- $80 $94
03 2.7121: Utilize daylight whenever possible in lieu of artificial light $10,495 $3,961 $8,359
118,565
kWh
$1,108
-
kW-mo/yr
- $514 $514
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,911 $2 $1,802
25,563
kWh
$109
-
kW-mo/yr
- - -
05 2.2437: Recover waste heat from equipment $24,734 $501 - - $24,734
-
MMBtu
- -
06 2.1224: Replace boiler $9,256 $601 - - $9,256
-
MMBtu
- -
07 2.7447: Install vinyl strip / high speed / air curtain doors $34,960 $24,000 - - $6,772
-
MMBtu
$28,188 -
08 2.7231: Use radiant heater for spot heating $32,157 $5,301 - - $32,157
-
MMBtu
- -
09 4.441: Install automatic packing equipment $339,206 $5,001 - - - $339,206 -
TOTAL RECOMMENDED $458,177 $40,099 $14,407
201,322
kWh
$1,441
-
kW-mo/yr
$72,919
-
MMBtu
$368,501 $909
TOTAL IMPLEMENTED $359,522 $10,054 $8,734
123,891
kWh
$1,124
-
kW-mo/yr
$9,256
-
MMBtu
$339,800 $608
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs