| Assessment Year | 2009 |
|---|---|
| Principal Product | Fabricated OEM parts |
| NAICS | 332313: Plate Work Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 240 |
| Plant Area |
100,000
ft2
|
| Annual Production | 70,000
pieces
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $242,001 | 4,408,721 |
kWh
|
$0.055 |
| Electricity Demand | $51,366 | 6,565 |
kW-mo/yr
|
$7.82 |
| Electricity Fees | $88,049 | - |
|
- |
| Natural Gas | $153,466 | 16,879 |
MMBtu
|
$9.09 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $83,984 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,388 | $80,292 |
$19,214
1,025
kWh
|
$2,584
-
kW-mo/yr
|
$(-3,410.0) | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $767 | $1,100 |
$447
24
kWh
|
$52
-
kW-mo/yr
|
$268 | - | |
| 03 | 2.7135: Install occupancy sensors | $685 | $1,816 |
$638
34
kWh
|
$27
-
kW-mo/yr
|
$20 | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,005 | - |
$5,230
279
kWh
|
$775
-
kW-mo/yr
|
- | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $2,270 | $1,500 |
$1,981
106
kWh
|
$289
-
kW-mo/yr
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,132 | $3,100 |
$13,155
701
kWh
|
$4,977
-
kW-mo/yr
|
- | - | |
| 07 | 2.2437: Recover waste heat from equipment | $13,322 | $2,000 |
$8,215
438
kWh
|
$414
-
kW-mo/yr
|
- |
$4,693
-
MMBtu
|
|
| 08 | 2.1122: Re-size charging openings or add a movable door on equipment | $24,415 | - |
$24,415
3,101
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $83,984 | $89,808 |
$73,295
5,708
kWh
|
$9,118
-
kW-mo/yr
|
$(-3,122.0) |
$4,693
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs