| Assessment Year | 2008 |
|---|---|
| Principal Product | Castings for Heavy Industry and Auto |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 220 |
| Plant Area |
544,500
ft2
|
| Annual Production | 100,000
units
|
| Production Hrs. Annual | 2,080
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,211,003 | 36,864,233 |
kWh
|
$0.060 |
| Electricity Demand | $294,160 | 53,488 |
kW-mo/yr
|
$5.50 |
| Natural Gas | $575,580 | 57,629 |
MMBtu
|
$9.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $173,518 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,834 | $48,839 |
$7,968
132,840
kWh
|
$866
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7135: Install occupancy sensors | $2,088 | $2,250 |
$1,480
24,670
kWh
|
$608
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $412 | $425 |
$299
4,993
kWh
|
$17
-
kW-mo/yr
|
- | - | $96 | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $4,907 | $1,500 |
$3,995
90,182
kWh
|
$912
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7231: Use radiant heater for spot heating | $62,988 | $47,700 | - | - | - |
$62,988
-
MMBtu
|
- | |
| 06 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $9,722 | $25,200 | - | - | - |
$9,722
-
MMBtu
|
- | |
| 07 | 4.454: Modify startup/shutdown times | $84,567 | $63,000 | - | - | $84,567 | - | - | |
| TOTAL RECOMMENDED | $173,518 | $188,914 |
$13,742
252,685
kWh
|
$2,403
-
kW-mo/yr
|
$84,567 |
$72,710
-
MMBtu
|
$96 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs