ITAC Assessment: BD0347
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ITAC Assessment: BD0347
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Assessment Year 2008
Principal Product custom-machined metals
NAICS 332710: Machine Shops
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 260
Plant Area 230,000
ft2
Annual Production 1
units
Production Hrs. Annual 6,264
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $411,063 8,378,234
kWh
Electricity Demand $63,372 6,967
kW-mo/yr
Electricity Fees $78,808 -
Natural Gas $31,784 3,536
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $120,385 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,434

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $51,977 $120 $38,206
778,151
kWh
$13,771
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $4,457 $5,400 $2,871
58,465
kWh
$1,586
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $5,032 $2 $4,013
81,733
kWh
$1,019
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $9,195 $501 $7,333
149,348
kWh
$1,862
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $41,601 $43,021 $41,600
732,387
kWh
$1
-
kW-mo/yr
- -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $898 $2,101 - - - $898
-
lb
07 3.5316: Contract a wood pallet recycling company $1,228 $257 - - - $1,228
-
lb
08 3.3131: Use evaporation to concentrate material $5,997 $7,996 - - $5,997
-
Tgal
-
TOTAL RECOMMENDED $120,385 $59,398 $94,023
1,800,084
kWh
$18,239
-
kW-mo/yr
$5,997
-
Tgal
$2,126
-
lb
TOTAL IMPLEMENTED $56,434 $5,520 $41,077
836,616
kWh
$15,357
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs