| Assessment Year | 2008 |
|---|---|
| Principal Product | water and Natural Gas Flow Products |
| NAICS | 331529: Other Nonferrous Metal Foundries (except Die-Casting) |
| SIC | 3366: Copper Foundries |
| Sales Range | $1 M to 5M |
| # of Employees | 300 |
| Plant Area |
280,000
ft2
|
| Annual Production | 10,000,000
units
|
| Production Hrs. Annual | 2,600
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,332,125 | 27,439,179 |
kWh
|
$0.049 |
| Electricity Demand | $105,962 | 68,203 |
kW-mo/yr
|
$1.55 |
| Electricity Fees | $114,536 | - |
|
- |
| Natural Gas | $637,212 | 78,255 |
MMBtu
|
$8.14 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $201,468 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $133,665 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $84,447 | $2,972 |
$82,386
1,452,995
kWh
|
$2,061
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7135: Install occupancy sensors | $1,472 | $676 |
$1,432
25,249
kWh
|
$40
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $4,548 | $4,569 |
$3,344
58,979
kWh
|
$124
-
kW-mo/yr
|
- | $831 | $249 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $893 | $1,366 |
$569
10,038
kWh
|
$14
-
kW-mo/yr
|
- | $130 | $180 | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $48,385 | $10,001 |
$47,298
834,183
kWh
|
$1,087
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $833 | $501 |
$722
12,744
kWh
|
$111
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.1224: Replace boiler | $37,675 | $65,001 | - | - |
$37,675
-
MMBtu
|
- | - | |
| 08 | 2.1213: Direct warmest air to combustion intake | $4,096 | $1,251 | - | - |
$4,096
-
MMBtu
|
- | - | |
| 09 | 2.7231: Use radiant heater for spot heating | $19,119 | $14,001 | - | - |
$19,119
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $201,468 | $100,338 |
$135,751
2,394,188
kWh
|
$3,437
-
kW-mo/yr
|
$60,890
-
MMBtu
|
$961 | $429 | ||
| TOTAL IMPLEMENTED | $133,665 | $13,474 |
$130,406
2,299,922
kWh
|
$3,259
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs