| Assessment Year | 2008 |
|---|---|
| Principal Product | Water Service Valves |
| NAICS | 332911: Industrial Valve Manufacturing |
| SIC | 3491: Industrial Valves |
| Sales Range | $100 M to 500M |
| # of Employees | 620 |
| Plant Area |
280,000
ft2
|
| Annual Production | 4,123,981
units
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $466,012 | 9,061,462 |
kWh
|
$0.051 |
| Electricity Demand | $94,892 | 24,309 |
kW-mo/yr
|
$3.90 |
| Electricity Fees | $31,965 | - |
|
- |
| Natural Gas | $322,255 | 35,847 |
MMBtu
|
$8.99 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $201,531 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $56,525 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,786 | $1,962 |
$1,372
24,184
kWh
|
$414
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $4,263 | $2,326 |
$3,504
61,802
kWh
|
$759
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $1,016 | $501 |
$619
10,918
kWh
|
$260
-
kW-mo/yr
|
- | - | $62 | $75 | |
| 04 | 2.7111: Reduce illumination to minimum necessary levels | $4,172 | $121 |
$3,063
54,028
kWh
|
$924
-
kW-mo/yr
|
- | - | $37 | $148 | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $35,562 | $901 |
$31,913
562,836
kWh
|
$3,649
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $8,952 | $2 |
$7,214
127,230
kWh
|
$1,738
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,036 | $1,501 |
$862
16,155
kWh
|
$174
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7231: Use radiant heater for spot heating | $79,942 | $60,001 | - | - |
$79,942
-
MMBtu
|
- | - | - | |
| 09 | 2.1224: Replace boiler | $49,861 | $10,001 | - | - |
$49,861
-
MMBtu
|
- | - | - | |
| 10 | 2.1224: Replace boiler | $6,664 | $2,001 | - | - |
$6,664
-
MMBtu
|
- | - | - | |
| 11 | 3.7311: Maintain machines to reduce leaks | $3,717 | $1,001 | - | - | - |
$3,717
-
lb
|
- | - | |
| 12 | 3.5316: Contract a wood pallet recycling company | $4,560 | $601 | - | - | - |
$4,560
-
lb
|
- | - | |
| TOTAL RECOMMENDED | $201,531 | $80,919 |
$48,547
857,153
kWh
|
$7,918
-
kW-mo/yr
|
$136,467
-
MMBtu
|
$8,277
-
lb
|
$99 | $223 | ||
| TOTAL IMPLEMENTED | $56,525 | $12,002 | - | - |
$56,525
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs