ITAC Assessment: BD0338
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ITAC Assessment: BD0338
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Assessment Year 2007
Principal Product lubrication oils
NAICS 324191: Petroleum Lubricating Oil and Grease Manufacturing
SIC 2992: Lubricating Oils and Greases
Sales Range $1
M
to 5
M
# of Employees 58
Plant Area 245,000
ft2
Annual Production 40,000
Tgal
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,974 4,404,000
kWh
Electricity Demand $146,296 17,111
kW-mo/yr
Fuel Oil #1 $585,066 37,304
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $424,477 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,792

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,227 $1,103 $685
46,253
kWh
$542
-
kW-mo/yr
- - - -
02 2.7121: Utilize daylight whenever possible in lieu of artificial light $3,705 $751 $917
61,941
kWh
$2,183
-
kW-mo/yr
- - $173 $432
03 2.7122: Disconnect ballasts $2,472 $241 $1,084
73,216
kWh
$858
-
kW-mo/yr
- - $158 $372
04 2.4231: Reduce the pressure of compressed air to the minimum required $509 $2 $284
19,170
kWh
$225
-
kW-mo/yr
- - - -
05 2.4314: Use synthetic lubricant $1,378 $2 $768
51,890
kWh
$610
-
kW-mo/yr
- - - -
06 2.1221: Replace obsolete burners with more efficient ones $369,530 $30,001 - - - $369,530
-
MMBtu
- -
07 2.1224: Replace boiler $36,792 $110,001 - - $36,792
-
MMBtu
- - -
08 2.7447: Install vinyl strip / high speed / air curtain doors $8,864 $12,000 - - $2,294
-
MMBtu
- $6,570 -
TOTAL RECOMMENDED $424,477 $154,101 $3,738
252,470
kWh
$4,418
-
kW-mo/yr
$39,086
-
MMBtu
$369,530
-
MMBtu
$6,901 $804
TOTAL IMPLEMENTED $36,792 $110,001 - - $36,792
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs