| Assessment Year | 2007 |
|---|---|
| Principal Product | Painted Steel, Steel Tubing |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $10 M to 50M |
| # of Employees | 89 |
| Plant Area |
200,000
ft2
|
| Annual Production | 72,000
ton
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $294,841 | 5,080,320 |
kWh
|
$0.058 |
| Electricity Demand | $83,683 | 37,695 |
kW-mo/yr
|
$2.22 |
| Natural Gas | $387,740 | 42,081 |
MMBtu
|
$9.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $247,656 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $3,143 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $1,570 | $901 |
$1,296
75
kWh
|
$274
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $376 | $476 |
$332
5
kWh
|
$16
-
kW-mo/yr
|
- | $12 | $16 | |
| 03 | 2.1133: Adjust burners for efficient operation | $36,206 | $15,001 | - | - |
$36,206
-
MMBtu
|
- | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $73,372 | $30,001 |
$975
15,522
kWh
|
$106
-
kW-mo/yr
|
$72,291
-
MMBtu
|
- | - | |
| 05 | 2.2437: Recover waste heat from equipment | $67,989 | $35,001 | - | - |
$67,989
-
MMBtu
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $819 | $526 |
$679
39
kWh
|
$140
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $378 | $2 |
$313
18
kWh
|
$65
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.3134: Shift from daytime to nighttime operation | $66,946 | $2 | - |
$66,946
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $247,656 | $81,910 |
$3,595
15,659
kWh
|
$67,547
-
kW-mo/yr
|
$176,486
-
MMBtu
|
$12 | $16 | ||
| TOTAL IMPLEMENTED | $3,143 | $1,905 |
$2,620
137
kWh
|
$495
-
kW-mo/yr
|
- | $12 | $16 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs