ITAC Assessment: UD1045
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ITAC Assessment: UD1045
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Assessment Year 2022
Principal Product Lubricating Oils and Greases
NAICS 324191: Petroleum Lubricating Oil and Grease Manufacturing
SIC 2992: Lubricating Oils and Greases
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 110,000
ft2
Annual Production 63,000
Tgal
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $289,860 4,216,867
kWh
Electricity Demand $55,820 9,845
kW-mo/yr
Electricity Fees $1,103 -
Natural Gas $25,160 17,732
MMBtu
TOTAL YEARLY COSTS $371,943
RECOMMENDED SAVINGS* $130,743 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,883 - - $5,883
-
kW-mo/yr
- - - -
02 2.8112: Combine utility meters $1,103 - - - $1,103 - - -
03 2.4239: Eliminate or reduce compressed air usage $21,090 $27,500 $17,005
247,374
kWh
$4,085
-
kW-mo/yr
- - - -
04 2.4239: Eliminate or reduce compressed air usage $19,605 $600 $822
11,953
kWh
$18,783
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,284 $453 $9,739
141,674
kWh
$1,545
-
kW-mo/yr
- - - -
06 2.2437: Recover waste heat from equipment $720 $1,000 $82
(-1,196)
kWh
$14
-
kW-mo/yr
- $624
-
MMBtu
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $45,938 $35,826 $39,649
576,795
kWh
$6,289
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,184 $2,200 $2,409
35,040
kWh
$544
-
kW-mo/yr
- - - $231
09 2.7142: Utilize higher efficiency lamps and/or ballasts $18,617 $32,900 $12,966
188,623
kWh
$2,057
-
kW-mo/yr
- - $3,063 $531
10 2.2414: Use waste heat from hot flue gases to preheat $3,319 $15,000 - - - $3,319
-
MMBtu
- -
TOTAL RECOMMENDED $130,743 $115,479 $82,672
1,200,263
kWh
$39,200
-
kW-mo/yr
$1,103 $3,943
-
MMBtu
$3,063 $762
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs