ITAC Assessment: BD0332
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ITAC Assessment: BD0332
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Assessment Year 2007
Principal Product Injection Molded Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 120,000
ft2
Annual Production 17,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $172,485 5,914,990
kWh
Electricity Demand $84,487 12,898
kW-mo/yr
Natural Gas $8,186 2,108
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $50,257 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7135: Install occupancy sensors $20,588 $1,951 $12,511
1,463
kWh
$8,077
-
kW-mo/yr
- - -
02 2.7121: Utilize daylight whenever possible in lieu of artificial light $608 $1,401 $98
12
kWh
$506
-
kW-mo/yr
- $4 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $274 $476 $136
16
kWh
$42
-
kW-mo/yr
- $40 $56
04 2.4231: Reduce the pressure of compressed air to the minimum required $272 $2 $190
22
kWh
$82
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $496 $351 $346
41
kWh
$150
-
kW-mo/yr
- - -
06 2.2437: Recover waste heat from equipment $23,837 $40,001 - - $23,837
-
MMBtu
- -
07 2.2625: Chill water to the highest temperature possible $4,182 $2 $2,924
342
kWh
$1,258
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $50,257 $44,184 $16,205
1,896
kWh
$10,115
-
kW-mo/yr
$23,837
-
MMBtu
$44 $56
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs