ITAC Assessment: BD0327
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ITAC Assessment: BD0327
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Assessment Year 2007
Principal Product Tractor cabs hoods and tanks
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 281
Plant Area 175,000
ft2
Annual Production 117,750
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $429,615 7,256,516
kWh
Natural Gas $427,998 49,102
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,340 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.2437: Recover waste heat from equipment $1,018 $1,000 $1,018
287
kWh
- - -
02 2.4314: Use synthetic lubricant $4,257 $600 $2,814
100,534
kWh
$1,443
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $2,520 $600 $1,665
59,482
kWh
$855
-
kW-mo/yr
- -
04 2.7495: Install replacement doors $7,558 $20,000 $1,966
286
kWh
- - $5,592
05 2.1135: Repair furnaces and oven doors so that they seal efficiently $15,124 $6,800 - - $15,124
-
MMBtu
-
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $24,271 $500 - $24,271
-
kW-mo/yr
- -
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,763 - $2,763
75,712
kWh
- - -
08 2.7134: Use photocell controls $36,411 $10,000 $22,645
322,920
kWh
$13,604
-
kW-mo/yr
- $162
09 2.7142: Utilize higher efficiency lamps and/or ballasts $10,900 $9,230 $6,504
232,284
kWh
$4,078
-
kW-mo/yr
- $318
10 2.7135: Install occupancy sensors $1,702 $1,200 $1,009
27,636
kWh
$693
-
kW-mo/yr
- -
11 2.7292: Lower ceiling to reduce conditioned space $816 $1,460 $816
216
kWh
- - -
TOTAL RECOMMENDED $107,340 $51,390 $41,200
819,357
kWh
$44,944
-
kW-mo/yr
$15,124
-
MMBtu
$6,072
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs