| Assessment Year | 2005 |
|---|---|
| Principal Product | heat treated and coated metal parts |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 20 |
| Plant Area |
80,000
ft2
|
| Annual Production | 10,000,000
lb
|
| Production Hrs. Annual | 4,800
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $41,323 | 1,007,030 |
kWh
|
$0.041 |
| Electricity Demand | $27,249 | 3,550 |
kW-mo/yr
|
$7.68 |
| Electricity Fees | $2,433 | - |
|
- |
| Natural Gas | $91,166 | 8,926 |
MMBtu
|
$10.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $46,261 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,261 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $25,232 | $100,000 | - | - |
$25,232
-
MMBtu
|
- | - | - | - | |
| 02 | 3.1293: Separate treatments for each type of solution and recycle | $12,466 | $45,000 | - | - | - |
$594
-
gal
|
- | - | $11,872 | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $4,799 | $10,000 |
$3,165
84,812
kWh
|
$1,634
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,731 | - |
$226
-
kWh
|
$2,505
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $535 | - |
$82
-
kWh
|
$453
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $498 | $100 |
$724
19,396
kWh
|
$374
-
kW-mo/yr
|
- | - | $(-300.0) | $(-300.0) | - | |
| TOTAL RECOMMENDED | $46,261 | $155,100 |
$4,197
104,208
kWh
|
$4,966
-
kW-mo/yr
|
$25,232
-
MMBtu
|
$594
-
gal
|
$(-300.0) | $(-300.0) | $11,872 | ||
| TOTAL IMPLEMENTED | $46,261 | $155,100 |
$4,197
104,208
kWh
|
$4,966
-
kW-mo/yr
|
$25,232
-
MMBtu
|
$594
-
gal
|
$(-300.0) | $(-300.0) | $11,872 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs