| Assessment Year | 2007 |
|---|---|
| Principal Product | Striking Tools |
| NAICS | 332216: Saw Blade and Handtool Manufacturing |
| SIC | 3423: Hand and Edge Tools, Except Machine Tools and Handsaws |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
75,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 6,140
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $117,346 | 4,895,760 |
kWh
|
$0.024 |
| Electricity Demand | $129,636 | 14,090 |
kW-mo/yr
|
$9.20 |
| Electricity Fees | $7,179 | - |
|
- |
| Natural Gas | $745,608 | 71,387 |
MMBtu
|
$10.44 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $170,145 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $436 | $525 |
$126
5,242
kWh
|
$310
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $623 | $663 |
$192
7,989
kWh
|
$101
-
kW-mo/yr
|
- | $138 | $192 | |
| 03 | 2.2437: Recover waste heat from equipment | $30,494 | $1,500 | - | - |
$30,494
-
MMBtu
|
- | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,933 | - |
$1,104
46,006
kWh
|
$829
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,695 | $1,000 |
$968
40,337
kWh
|
$727
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4314: Use synthetic lubricant | $1,672 | $1,692 |
$955
39,801
kWh
|
$717
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,691 | $1,200 |
$2,682
11,760
kWh
|
$2,009
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $9,911 | $9,911 |
$3,607
150,274
kWh
|
$6,304
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,149 | $2,235 |
$1,146
47,735
kWh
|
$2,003
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $56,660 | $60,000 |
$(-18,544.0)
(-120,628)
kWh
|
- |
$75,204
-
MMBtu
|
- | - | |
| 11 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $58,881 | $2,200 | - | - | - | - | $58,881 | |
| TOTAL RECOMMENDED | $170,145 | $80,926 |
$(-7,764.0)
228,516
kWh
|
$13,000
-
kW-mo/yr
|
$105,698
-
MMBtu
|
$138 | $59,073 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs