ITAC Assessment: BD0315
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ITAC Assessment: BD0315
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Assessment Year 2006
Principal Product Fabricated Tude products
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 120,000
ft2
Annual Production 0
units
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $104,039 1,470,760
kWh
Natural Gas $103,395 11,171
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $54,127 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,751

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7231: Use radiant heater for spot heating $12,408 $12,368 - $12,408
-
MMBtu
- - - -
02 2.5115: Reposition oven walls to reduce heated space $10,595 $900 - - $10,595
-
MMBtu
- - -
03 2.2437: Recover waste heat from equipment $13,074 $16,950 - $13,074
-
MMBtu
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,730 $3,356 $1,730
25,594
kWh
- - - - -
05 2.7111: Reduce illumination to minimum necessary levels $1,369 $750 $1,329
19,647
kWh
- - $8 - $32
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,167 $7,043 $1,167
17,264
kWh
- - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $382 $379 $293
4,327
kWh
- - $37 - $52
08 2.4314: Use synthetic lubricant $1,246 $2,000 $1,246
18,435
kWh
- - - - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,038 - $1,038
15,361
kWh
- - - - -
10 2.4221: Install compressor air intakes in coolest locations $588 $1,050 $588
8,695
kWh
- - - - -
11 4.447: Automate payroll system $10,530 $7,000 - - - - $10,530 -
TOTAL RECOMMENDED $54,127 $51,796 $7,391
109,323
kWh
$25,482
-
MMBtu
$10,595
-
MMBtu
$45 $10,530 $84
TOTAL IMPLEMENTED $1,751 $1,129 $1,622
23,974
kWh
- - $45 - $84
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs