ITAC Assessment: BD0313
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ITAC Assessment: BD0313
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Assessment Year 2006
Principal Product Plastic
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2754: Commercial Printing, Gravure
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 450,000
ft2
Annual Production 0
units
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,316,174 31,307,563
kWh
Electricity Demand $736,772 53,671
kW-mo/yr
Natural Gas $309,703 29,577
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $390,407 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $224,642

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $180,015 $152 - - $180,015
-
MMBtu
02 2.2437: Recover waste heat from equipment $12,962 $5,000 - - $12,962
-
MMBtu
03 2.3113: Make ice during off peak hours for cooling $162,249 $310,000 - $162,249
-
kW-mo/yr
-
04 2.3132: Recharge batteries on during off-peak demand periods $13,938 - - $13,938
-
kW-mo/yr
-
05 2.1222: Install turbulators $2,094 $1,500 - - $2,094
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,516 - $1,649
99,332
kWh
$1,867
-
kW-mo/yr
-
07 2.4221: Install compressor air intakes in coolest locations $1,780 $800 $834
50,181
kWh
$946
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $10,038 $10,039 $4,706
283,517
kWh
$5,332
-
kW-mo/yr
-
09 2.7135: Install occupancy sensors $3,815 $1,275 $1,801
108,529
kWh
$2,014
-
kW-mo/yr
-
TOTAL RECOMMENDED $390,407 $328,766 $8,990
541,559
kWh
$186,346
-
kW-mo/yr
$195,071
-
MMBtu
TOTAL IMPLEMENTED $224,642 $18,766 $7,341
442,227
kWh
$22,230
-
kW-mo/yr
$195,071
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs