ITAC Assessment: BD0309
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ITAC Assessment: BD0309
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Assessment Year 2006
Principal Product Bumpers
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 118,000
ft2
Annual Production 0
units
Production Hrs. Annual 4,368
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $165,750 3,028,624
kWh
Electricity Demand $38,716 8,726
kW-mo/yr
Natural Gas $134,569 15,236
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $122,860 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,384

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Water Consumption Savings
01 2.7231: Use radiant heater for spot heating $23,664 $27,472 - - $23,664
-
MMBtu
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,400 $1,800 $6,539
152,787
kWh
$1,861
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,190 - $1,705
39,754
kWh
$485
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $809 $1,000 $631
14,704
kWh
$178
-
kW-mo/yr
- - -
05 2.2437: Recover waste heat from equipment $7,023 $1,880 - - $7,023
-
MMBtu
- -
06 2.7135: Install occupancy sensors $653 $1,200 $406
9,458
kWh
$247
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $309 $475 $271
6,325
kWh
$38
-
kW-mo/yr
- - -
08 3.4115: Recover and reuse cooling water $25,524 $60,000 - - - - $25,524
-
Tgal
09 4.131: Modify process to reduce material use/cost $54,288 $17,200 - - - $54,288
-
lb
-
TOTAL RECOMMENDED $122,860 $111,027 $9,552
223,028
kWh
$2,809
-
kW-mo/yr
$30,687
-
MMBtu
$54,288
-
lb
$25,524
-
Tgal
TOTAL IMPLEMENTED $19,384 $6,355 $9,552
223,028
kWh
$2,809
-
kW-mo/yr
$7,023
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs