| Assessment Year | 2006 |
|---|---|
| Principal Product | Bumpers |
| NAICS | 336211: Motor Vehicle Body Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 400 |
| Plant Area |
118,000
ft2
|
| Annual Production | 0
units
|
| Production Hrs. Annual | 4,368
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $165,750 | 3,028,624 |
kWh
|
$0.055 |
| Electricity Demand | $38,716 | 8,726 |
kW-mo/yr
|
$4.44 |
| Natural Gas | $134,569 | 15,236 |
MMBtu
|
$8.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $122,860 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $19,384 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $23,664 | $27,472 | - | - |
$23,664
-
MMBtu
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,400 | $1,800 |
$6,539
152,787
kWh
|
$1,861
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,190 | - |
$1,705
39,754
kWh
|
$485
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $809 | $1,000 |
$631
14,704
kWh
|
$178
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $7,023 | $1,880 | - | - |
$7,023
-
MMBtu
|
- | - | |
| 06 | 2.7135: Install occupancy sensors | $653 | $1,200 |
$406
9,458
kWh
|
$247
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $309 | $475 |
$271
6,325
kWh
|
$38
-
kW-mo/yr
|
- | - | - | |
| 08 | 3.4115: Recover and reuse cooling water | $25,524 | $60,000 | - | - | - | - |
$25,524
-
Tgal
|
|
| 09 | 4.131: Modify process to reduce material use/cost | $54,288 | $17,200 | - | - | - |
$54,288
-
lb
|
- | |
| TOTAL RECOMMENDED | $122,860 | $111,027 |
$9,552
223,028
kWh
|
$2,809
-
kW-mo/yr
|
$30,687
-
MMBtu
|
$54,288
-
lb
|
$25,524
-
Tgal
|
||
| TOTAL IMPLEMENTED | $19,384 | $6,355 |
$9,552
223,028
kWh
|
$2,809
-
kW-mo/yr
|
$7,023
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs