| Assessment Year | 2005 |
|---|---|
| Principal Product | Injection molded plastic parts |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
60,000
ft2
|
| Annual Production | 20,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $95,137 | 3,035,802 |
kWh
|
$0.031 |
| Electricity Demand | $45,857 | 7,118 |
kW-mo/yr
|
$6.44 |
| Electricity Fees | $11,569 | - |
|
- |
| Natural Gas | $2,569 | 257 |
MMBtu
|
$10.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,058 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $14,169 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $6,218 | $2,772 | - | - |
$6,218
-
MMBtu
|
- | - | |
| 02 | 2.2691: Shut off cooling if cold outside air will cool process | $5,526 | $500 |
$4,298
137,332
kWh
|
$1,228
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $4,234 | $4,000 |
$835
26,673
kWh
|
$3,399
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,237 | $5,115 |
$1,603
51,218
kWh
|
$634
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $963 | $3,450 |
$468
14,992
kWh
|
$495
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $508 | $825 |
$370
11,799
kWh
|
$138
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7132: Install timers on light switches in little used areas | $464 | $1,000 |
$379
14,352
kWh
|
- | - | $39 | $46 | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $188 | $250 |
$135
4,300
kWh
|
$53
-
kW-mo/yr
|
- | - | - | |
| 09 | 4.445: Install equipment to move product | $18,720 | $17,500 | - | - | - | $18,720 | - | |
| TOTAL RECOMMENDED | $39,058 | $35,412 |
$8,088
260,666
kWh
|
$5,947
-
kW-mo/yr
|
$6,218
-
MMBtu
|
$18,759 | $46 | ||
| TOTAL IMPLEMENTED | $14,169 | $8,637 |
$6,036
192,850
kWh
|
$1,915
-
kW-mo/yr
|
$6,218
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs