| Assessment Year | 2005 |
|---|---|
| Principal Product | Bronze Bushings |
| NAICS | 332112: Nonferrous Forging |
| SIC | 3369: Nonferrous Foundries, Except Aluminum and Copper |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
100,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 5,460
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $315,661 | 5,380,850 |
kWh
|
$0.059 |
| Natural Gas | $64,615 | 7,845 |
MMBtu
|
$8.24 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $218,708 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $217,285 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $10,610 | $19,630 |
$10,609
190,809
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,364 | $9,710 |
$5,363
96,456
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7134: Use photocell controls | $2,773 | $1,800 |
$2,637
47,424
kWh
|
- | - | $26 | - | $110 | |
| 04 | 2.7145: Install skylights | $1,813 | $1,472 |
$1,813
32,614
kWh
|
- | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $1,793 | $1,425 |
$1,589
28,528
kWh
|
- | - | $22 | - | $182 | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,160 | $600 |
$1,159
20,849
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $924 | $500 |
$923
16,596
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $846 | $650 |
$481
8,655
kWh
|
$1
-
kW-mo/yr
|
- | $150 | - | $214 | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $499 | - |
$498
8,961
kWh
|
$1
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 3.1154: Use an alternative desulfurizing agent to eliminate hazardous slag formation | $192,926 | $3,000 | - | - |
$(-140,768.0)
-
lb
|
$(-13,000.0) | $355,069 | $(-8,375.0) | |
| TOTAL RECOMMENDED | $218,708 | $38,787 |
$25,072
450,892
kWh
|
$6
-
kW-mo/yr
|
$(-140,768.0)
-
lb
|
$(-12,802.0) | $355,069 | $(-7,869.0) | ||
| TOTAL IMPLEMENTED | $217,285 | $38,287 |
$23,651
425,335
kWh
|
$4
-
kW-mo/yr
|
$(-140,768.0)
-
lb
|
$(-12,802.0) | $355,069 | $(-7,869.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs