ITAC Assessment: BD0295
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ITAC Assessment: BD0295
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Assessment Year 2005
Principal Product Performance Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 60,000
ft2
Annual Production 286
ton
Production Hrs. Annual 7,488
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $178,587 3,274,611
kWh
Electricity Demand $32,135 7,142
kW-mo/yr
Natural Gas $46,067 5,451
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,297 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $84,297

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2524: Avoid cooling of process streams or materials that must subsequently be heated $32,765 $600 $3,065
56,230
kWh
- $29,700
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $15,254 $8,470 $13,475
209,907
kWh
$1,779
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,391 $900 $12,709
233,196
kWh
$1,682
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $14,253 $2,875 $10,739
197,045
kWh
$3,514
-
kW-mo/yr
-
05 2.7447: Install vinyl strip / high speed / air curtain doors $5,487 $3,000 $1,051
19,285
kWh
$723
-
kW-mo/yr
$3,713
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,724 - $1,522
27,930
kWh
$202
-
kW-mo/yr
-
07 2.2511: Insulate bare equipment $423 - - - $423
-
MMBtu
TOTAL RECOMMENDED $84,297 $15,845 $42,561
743,593
kWh
$7,900
-
kW-mo/yr
$33,836
-
MMBtu
TOTAL IMPLEMENTED $84,297 $15,845 $42,561
743,593
kWh
$7,900
-
kW-mo/yr
$33,836
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs