| Assessment Year | 2005 |
|---|---|
| Principal Product | Job shop powder coated parts |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 2479: |
| Sales Range | $1 M to 5M |
| # of Employees | 50 |
| Plant Area |
16,000
ft2
|
| Annual Production | 1,300,000
pieces
|
| Production Hrs. Annual | 3,120
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $15,977 | 218,880 |
kWh
|
$0.073 |
| Electricity Demand | $4,290 | 1,716 |
kW-mo/yr
|
$2.50 |
| Electricity Fees | $2,213 | - |
|
- |
| Natural Gas | $25,543 | 2,826 |
MMBtu
|
$9.04 |
| Other Gas | $89,653 | 7,139 |
MMBtu
|
$12.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $88,100 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $66,805 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $29,591 | $36,320 | - | - | - |
$29,591
-
MMBtu
|
|
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $20,594 | $7,360 | - | - | - |
$20,594
-
MMBtu
|
|
| 03 | 2.4226: Use / purchase optimum sized compressor | $13,205 | $25,000 | - | - | - |
$13,205
-
MMBtu
|
|
| 04 | 2.5115: Reposition oven walls to reduce heated space | $11,542 | $5,600 | - | - | - |
$11,542
-
MMBtu
|
|
| 05 | 2.2447: Heat water with exhaust heat | $9,106 | $17,512 | - | - |
$9,106
-
MMBtu
|
- | |
| 06 | 2.1332: Convert combustion equipment to burn natural gas | $1,915 | $2,680 |
$1,692
23,182
kWh
|
$223
-
kW-mo/yr
|
- | - | |
| 07 | 2.1331: Burn a less expensive grade of fuel | $1,500 | $1,400 |
$1,252
17,146
kWh
|
$248
-
kW-mo/yr
|
- | - | |
| 08 | 2.5115: Reposition oven walls to reduce heated space | $647 | - |
$540
7,405
kWh
|
$107
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $88,100 | $95,872 |
$3,484
47,733
kWh
|
$578
-
kW-mo/yr
|
$9,106
-
MMBtu
|
$74,932
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $66,805 | $72,760 |
$2,944
40,328
kWh
|
$471
-
kW-mo/yr
|
- |
$63,390
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs