| Assessment Year | 2005 |
|---|---|
| Principal Product | Plastic Packaging |
| NAICS | 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
70,000
ft2
|
| Annual Production | 45,000,000
lb
|
| Production Hrs. Annual | 8,712
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $395,075 | 13,896,010 |
kWh
|
$0.028 |
| Electricity Demand | $284,425 | 26,142 |
kW-mo/yr
|
$10.88 |
| Electricity Fees | $88,446 | - |
|
- |
| Natural Gas | $36,440 | 2,741 |
MMBtu
|
$13.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $204,951 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3113: Make ice during off peak hours for cooling | $126,274 | $320,000 | - |
$126,274
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $18,984 | $17,000 | - | - |
$18,984
-
MMBtu
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $11,444 | $2,886 |
$7,491
263,754
kWh
|
$3,953
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2625: Chill water to the highest temperature possible | $11,415 | $13,500 |
$6,703
236,013
kWh
|
$4,712
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $7,030 | $2,850 |
$4,142
145,641
kWh
|
$2,888
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4314: Use synthetic lubricant | $6,678 | $1,000 |
$3,379
118,984
kWh
|
$3,299
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $4,582 | $11,250 | - | - |
$4,582
-
MMBtu
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $3,134 | $2,200 |
$1,632
57,461
kWh
|
$1,502
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,677 | - |
$1,754
61,766
kWh
|
$923
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7231: Use radiant heater for spot heating | $2,257 | $2,500 |
$1,478
52,041
kWh
|
$779
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,162 | $2,000 |
$1,109
39,069
kWh
|
$1,053
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7135: Install occupancy sensors | $1,620 | $2,000 | - | - |
$1,620
-
MMBtu
|
- | - | |
| 13 | 4.821: Pay bills on time to avoid late fees | $3,744 | $2,500 | - | - | - | $3,744 | - | |
| 14 | 4.447: Automate payroll system | $2,950 | - | - | - | - | - | $2,950 | |
| TOTAL RECOMMENDED | $204,951 | $379,686 |
$27,688
974,729
kWh
|
$145,383
-
kW-mo/yr
|
$25,186
-
MMBtu
|
$3,744 | $2,950 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs