ITAC Assessment: BD0290
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ITAC Assessment: BD0290
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Assessment Year 2005
Principal Product Workplace products
NAICS 337127: Institutional Furniture Manufacturing
SIC 2599: Furniture and Fixtures, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 160,000
ft2
Annual Production 8,496,246
lb
Production Hrs. Annual 2,450
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $53,032 1,683,360
kWh
Electricity Demand $90,809 7,852
kW-mo/yr
Electricity Fees $12,754 -
Natural Gas $148,629 15,706
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,790 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,517

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $8,277 $15,080 $2,389
75,896
kWh
$5,888
-
kW-mo/yr
- - - - -
02 2.2437: Recover waste heat from equipment $7,841 $9,598 $(-257.0)
(-8,146)
kWh
- $8,098
-
MMBtu
- - - -
03 2.7231: Use radiant heater for spot heating $7,323 $4,000 $1,895
60,157
kWh
$3,863
-
kW-mo/yr
$1,565
-
MMBtu
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,855 $825 $2,199
69,826
kWh
$4,656
-
kW-mo/yr
- - - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,346 $2,325 $1,264
40,312
kWh
$3,082
-
kW-mo/yr
- - - - -
06 2.7132: Install timers on light switches in little used areas $2,597 $100 - $2,597
-
kW-mo/yr
- - - - -
07 2.4221: Install compressor air intakes in coolest locations $810 $1,000 $260
8,254
kWh
$550
-
kW-mo/yr
- - - - -
08 2.7135: Install occupancy sensors $530 $1,000 $381
12,113
kWh
$149
-
kW-mo/yr
- - - - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $429 - $138
4,376
kWh
$291
-
kW-mo/yr
- - - - -
10 2.7235: Install fossil fuel make-up air unit $396 $750 $309
9,817
kWh
$87
-
kW-mo/yr
- - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $267 $265 $94
2,996
kWh
$47
-
kW-mo/yr
- - $52 - $74
12 3.3131: Use evaporation to concentrate material $2,604 $2,500 - - - $2,604
-
Tgal
- - -
13 3.4111: Use closed cycle process to minimize waste water production $1,381 $700 - - - $827
-
Tgal
- - $554
14 3.4111: Use closed cycle process to minimize waste water production $406 $450 - - - $406
-
Tgal
- - -
15 3.4155: Meter waste water $728 $250 - - - - - $728 -
TOTAL RECOMMENDED $44,790 $38,843 $8,672
275,601
kWh
$21,210
-
kW-mo/yr
$9,663
-
MMBtu
$3,837
-
Tgal
$52 $728 $628
TOTAL IMPLEMENTED $30,517 $30,018 $5,513
175,132
kWh
$14,265
-
kW-mo/yr
$8,098
-
MMBtu
$1,233
-
Tgal
$52 $728 $628
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs