ITAC Assessment: BD0289
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ITAC Assessment: BD0289
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Assessment Year 2005
Principal Product Natural Dairy Products
NAICS 311513: Cheese Manufacturing
SIC 2021: Creamery Butter
Sales Range $1
M
to 5
M
# of Employees 20
Plant Area 50,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 5,304
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $23,650 608,161
kWh
Electricity Demand $29,921 2,445
kW-mo/yr
Electricity Fees $1,621 -
Natural Gas $127,699 17,744
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,471 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $73,500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.2437: Recover waste heat from equipment $6,189 $3,500 $902
23,202
kWh
$5,287
-
kW-mo/yr
- - -
02 2.3132: Recharge batteries on during off-peak demand periods $4,957 - - $4,957
-
kW-mo/yr
- - -
03 2.7232: Replace existing hvac unit with high efficiency model $2,275 $6,900 $2,528
58,397
kWh
$1,270
-
kW-mo/yr
$(-1,523.0)
-
MMBtu
- -
04 2.4221: Install compressor air intakes in coolest locations $1,225 $1,500 $603
15,494
kWh
$622
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $910 $1,050 $455
11,696
kWh
$455
-
kW-mo/yr
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $694 $900 $131
3,355
kWh
$563
-
kW-mo/yr
- - -
07 2.2531: Re-size charging openings or add movable cover or door $770 $1,780 - - $770
-
MMBtu
- -
08 2.3137: Use power during off-peak periods $484 - - $484
-
kW-mo/yr
- - -
09 2.2136: Install / repair insulation on steam lines $315 $576 - - $315
-
MMBtu
- -
10 4.821: Pay bills on time to avoid late fees $1,052 - - - - - $1,052
11 4.441: Install automatic packing equipment $57,600 $105,000 - - - $57,600 -
TOTAL RECOMMENDED $76,471 $121,206 $4,619
112,144
kWh
$13,638
-
kW-mo/yr
$(-438.0)
-
MMBtu
$57,600 $1,052
TOTAL IMPLEMENTED $73,500 $118,806 $3,885
93,295
kWh
$12,453
-
kW-mo/yr
$(-438.0)
-
MMBtu
$57,600 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs